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Managed Pressure Drilling System

EKM® MPD Equipment

EKM® MPD drilling system mainly consists of RCD, Auto-Choke Manifold, MPD scan lab, Back Pressure Pump (BPP), Surface piping, Non-Return Valve (NRV), MWD/PWD Tool (optional), etc.

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The RCD is the key component for a closed-loop circulation system, which diverts the drilling fluid from main return line to auto-choke manifold where proper measurement is taken. The drilling fluid flows through the auto-choke manifold and is then discharged to mud tanks via either a mud-gas separator (MGS) or shale shakers. BPP inlet is directly connected to mud tanks; the discharge line of BPP is linked to rig choke manifold/rig kill skid and to upstream of auto-choke manifold to achieve the objectives of filling the wellbore with drilling fluid when tripping out and applying a proper pressure if necessarily needed.

Auto-Choke Manifold

Auto-choke manifold is designed for automatically controlling the well head pressure (WHP) to a target one and taking all necessary measurement for monitoring kick or fluid loss.

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MPD scan lab

MPD scan lab provides work space for MPD crew. All MPD drilling operations are monitored here and it serves as a command center.

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                   MPD work station                    Breakers & Transformer          Lights & Smoke Detectors       Cable Connections Box

Rotating Control Device (RCD) 
Closed-loop circulation key device to divert returned mud from rig

floor to auto-choke manifold for WHP control and taking measurement 

and to provide dynamic sealing functions.

 Standard: API-16 RCD
 Sour gas services: MR0175-2003 
 Pressure rating: 5000 psi 
 Dynamic pressure: 1800 psi 

 Dual element: DP 3 1/2" - 5 7/8"
 Overall height: 47" 
 Bore ID: 7.5" or 8"
 Two outlets: 2 1/16”and 7 1/16"
 Bottom flange: 13 5/8" 5000 psi

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Back Pressure Pump

BPP is employed to apply well head pressure during rig pump is off

and to fill the wellbore with drilling fluid if necessary.

 Pump type: Triplex plunger pump 

 Engine: diesel engine
 Flow rate: 25-250 gpm 
 Max. pressure rating: 3000 psi 
 Tank volume: 6m3

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MWD/PWD Tool

Normally MWD/PWD is used for real-time measuring well trajectory. It enables us to take real-time bottom hole pressure and to perform dynamic formation pressure test. The data from this tool could be used as an indicator of well influx or mud loss.

Pressure Rating: 20000 psi

Temperature Rating: 350 °F

                                              Up                                                                                       Down  

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 PWD Tool (for illustration only here)

Surface piping

Piping is for connections between different eqiupment. There are two types of piping available: rigid steel pipes and flexible armored hose with union or flanged connectors. Special customization can be fabricated upon request. 

 Main return line: 4 1/16" or 5 1/8", 5000 psi, steel or armored hose

 Choke discharge line: 4 1/16" or 5 1/8" , 2000 psi, steel or armored hose

 Back Pressure Pump discharge line: 2 1/16", 5000 psi, steel or armored hose 

 Back Pressure Pump inlet line: 4 1/16", 1450 psi armored hose

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Steel

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Armored hose

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